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The ExxonMobil refinery explosion in Torrance, California, occurred on February 18, 2015. The explosion happened in the refinery's electrostatic precipitator (ESP), a piece of equipment used to control emissions in the fluid catalytic cracking unit (FCCU), which is crucial in gasoline production. What Happened: A large explosion rocked the facility just before 9 a.m. It shook nearby neighborhoods, shattered windows of nearby buildings, and caused debris, including a large piece of equipment weighing several tons, to be ejected and land in other parts of the refinery. Two workers sustained minor injuries, but no fatalities were reported. Causes: Investigations by the U.S. Chemical Safety and Hazard Investigation Board (CSB) found that the explosion was caused by a buildup of hydrocarbons in the ESP. This occurred due to an unexpected shutdown of equipment, which allowed flammable vapors to enter the ESP. The vapors ignited, causing the explosion. The root cause was linked to a failure to effectively manage hazards during a standby condition known as “non-routine operations,” and weaknesses in ExxonMobil’s process safety management system. Impact: The explosion caused significant damage to the refinery’s gasoline production systems, resulting in reduced output. Gasoline prices in Southern California rose as the refinery was a major supplier of cleaner-burning gasoline required by California's strict environmental laws. A near-miss was also noted by the CSB: the explosion occurred just feet away from a tank containing thousands of pounds of highly toxic modified hydrofluoric acid (MHF). If this tank had been breached, it could have caused a catastrophic release, potentially harming workers and nearby residents. #engineering #chemicalengineering #oilandgas #refinery #engineeringstudent #safety
The ExxonMobil refinery explosion in Torrance, California, occurred on February 18, 2015. The explosion happened in the refinery's electrostatic precipitator (ESP), a piece of equipment used to control emissions in the fluid catalytic cracking unit (FCCU), which is crucial in gasoline production. What Happened: A large explosion rocked the facility just before 9 a.m. It shook nearby neighborhoods, shattered windows of nearby buildings, and caused debris, including a large piece of equipment weighing several tons, to be ejected and land in other parts of the refinery. Two workers sustained minor injuries, but no fatalities were reported. Causes: Investigations by the U.S. Chemical Safety and Hazard Investigation Board (CSB) found that the explosion was caused by a buildup of hydrocarbons in the ESP. This occurred due to an unexpected shutdown of equipment, which allowed flammable vapors to enter the ESP. The vapors ignited, causing the explosion. The root cause was linked to a failure to effectively manage hazards during a standby condition known as “non-routine operations,” and weaknesses in ExxonMobil’s process safety management system. Impact: The explosion caused significant damage to the refinery’s gasoline production systems, resulting in reduced output. Gasoline prices in Southern California rose as the refinery was a major supplier of cleaner-burning gasoline required by California's strict environmental laws. A near-miss was also noted by the CSB: the explosion occurred just feet away from a tank containing thousands of pounds of highly toxic modified hydrofluoric acid (MHF). If this tank had been breached, it could have caused a catastrophic release, potentially harming workers and nearby residents. #engineering #chemicalengineering #oilandgas #refinery #engineeringstudent #safety

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