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After a lot of printing, testing, breaking things, redesigning, and printing again, the RAINWorks HF Manpack 3D-printed frame has reached its final iteration. The goal with this design was never just to put a radio in a backpack. I wanted a purpose-built mounting system that keeps the HF station organized, protected, and functional while still allowing components to be removed, serviced, or replaced when needed. This final design is built around the Xiegu G90 and incorporates dedicated mounting for the radio, antenna connection, and DigiRig Mobile directly into the frame. The DigiRig now has its own protected position while keeping the USB connection accessible, and the external antenna bulkhead provides a clean connection point without having to dig into the pack. Throughout the design process, I’ve reinforced high-stress areas, adjusted clearances and tolerances, improved component retention, and redesigned sections that simply didn’t hold up the way I wanted them to. Several iterations looked good on a computer screen but needed changes once they were actually printed, assembled, and used. Unfortunately, each print took about 4 hours. Wash, rinse, repeat once per night.  This is the version I’m comfortable calling final. The HF Manpack is being built as a complete, portable HF communications system and not just a collection of components thrown into a bag. Every piece has a purpose, and the frame was designed specifically around the equipment it carries. Keep it simple stupid applies to the majority of things in life, including this!  RAINWorks HF Manpack Comms for the Common Man. More information on availability coming soon. #rainworksllc #HFManpack #radiomanpack #prepping #offgridcomms
After a lot of printing, testing, breaking things, redesigning, and printing again, the RAINWorks HF Manpack 3D-printed frame has reached its final iteration. The goal with this design was never just to put a radio in a backpack. I wanted a purpose-built mounting system that keeps the HF station organized, protected, and functional while still allowing components to be removed, serviced, or replaced when needed. This final design is built around the Xiegu G90 and incorporates dedicated mounting for the radio, antenna connection, and DigiRig Mobile directly into the frame. The DigiRig now has its own protected position while keeping the USB connection accessible, and the external antenna bulkhead provides a clean connection point without having to dig into the pack. Throughout the design process, I’ve reinforced high-stress areas, adjusted clearances and tolerances, improved component retention, and redesigned sections that simply didn’t hold up the way I wanted them to. Several iterations looked good on a computer screen but needed changes once they were actually printed, assembled, and used. Unfortunately, each print took about 4 hours. Wash, rinse, repeat once per night. This is the version I’m comfortable calling final. The HF Manpack is being built as a complete, portable HF communications system and not just a collection of components thrown into a bag. Every piece has a purpose, and the frame was designed specifically around the equipment it carries. Keep it simple stupid applies to the majority of things in life, including this! RAINWorks HF Manpack Comms for the Common Man. More information on availability coming soon. #rainworksllc #HFManpack #radiomanpack #prepping #offgridcomms

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