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Why Dewater Tailings? And Ceramic Disc Filter Applications #TailingsManagement #CeramicFilter #Dewatering #MineralProcessing #WaterRecycling Why dewater tailings? And where do ceramic disc filters work? Here are the answers. Why Dewater Tailings? Dam safety – High water content compromises tailings stability, increasing dam failure risk. Water recovery – Recovered water returns to the plant, reducing fresh water intake and costs. Reduced footprint – Dryer tailings occupy less volume, extending dam life. Lower transport costs – Drier tailings are cheaper to move. Environmental compliance – Regulations increasingly require dry stacking. Ceramic Disc Filter – How It Works A vacuum filter with sintered alumina ceramic plates. Capillary action pulls liquid through micro-pores while blocking air and solids. Filter cake forms on discs and is scraped off. Advantages over cloth filters: Lower energy, dryer cake (2-4% lower moisture), longer life (ceramic 12-20 months vs. cloth 10-12 days), clean filtrate. Suitable Applications Best for slurries with consistent solids and particle size 30-150 µm. Metal concentrates: Iron ore (6-9% moisture), copper (9-11%), gold (8-12%), zinc (7.5-11.5%), lead (8-13%), nickel (12-15%). Tailings: Iron ore (10-12% moisture), gold (10-14%), copper (8-12%), lead-zinc (8-13%). Other: Ferrochrome, base metal concentrates, chemical residues, fine material 200-450 mesh (75-33 microns). Major example: Anglo American Minas-Rio iron ore in Brazil uses ceramic filters after a 529 km slurry pipeline. Limitations Pores gradually clog, requiring acid washing. Also struggles with talc or graphite, coarse particles (+150 µm), and very dilute feeds. Summary Dewatering improves safety, recovers water, and reduces costs. Ceramic disc filters are ideal for iron, copper, gold, zinc concentrates and tailings (30-150 µm), producing 6-14% moisture with 12-20 month ceramic life. www.maxrocktech.com Whatsapp:+8615225807353/+6285283833172 #TailingsManagement #CeramicFilter #DiscFilter #Dewatering #MineralProcessing #WaterRecovery #IronOre #CopperConcentrate
Why Dewater Tailings? And Ceramic Disc Filter Applications #TailingsManagement #CeramicFilter #Dewatering #MineralProcessing #WaterRecycling Why dewater tailings? And where do ceramic disc filters work? Here are the answers. Why Dewater Tailings? Dam safety – High water content compromises tailings stability, increasing dam failure risk. Water recovery – Recovered water returns to the plant, reducing fresh water intake and costs. Reduced footprint – Dryer tailings occupy less volume, extending dam life. Lower transport costs – Drier tailings are cheaper to move. Environmental compliance – Regulations increasingly require dry stacking. Ceramic Disc Filter – How It Works A vacuum filter with sintered alumina ceramic plates. Capillary action pulls liquid through micro-pores while blocking air and solids. Filter cake forms on discs and is scraped off. Advantages over cloth filters: Lower energy, dryer cake (2-4% lower moisture), longer life (ceramic 12-20 months vs. cloth 10-12 days), clean filtrate. Suitable Applications Best for slurries with consistent solids and particle size 30-150 µm. Metal concentrates: Iron ore (6-9% moisture), copper (9-11%), gold (8-12%), zinc (7.5-11.5%), lead (8-13%), nickel (12-15%). Tailings: Iron ore (10-12% moisture), gold (10-14%), copper (8-12%), lead-zinc (8-13%). Other: Ferrochrome, base metal concentrates, chemical residues, fine material 200-450 mesh (75-33 microns). Major example: Anglo American Minas-Rio iron ore in Brazil uses ceramic filters after a 529 km slurry pipeline. Limitations Pores gradually clog, requiring acid washing. Also struggles with talc or graphite, coarse particles (+150 µm), and very dilute feeds. Summary Dewatering improves safety, recovers water, and reduces costs. Ceramic disc filters are ideal for iron, copper, gold, zinc concentrates and tailings (30-150 µm), producing 6-14% moisture with 12-20 month ceramic life. www.maxrocktech.com Whatsapp:+8615225807353/+6285283833172 #TailingsManagement #CeramicFilter #DiscFilter #Dewatering #MineralProcessing #WaterRecovery #IronOre #CopperConcentrate

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